Custom High Pressure Alloy Die Casting Service for Molding Machine Accessories Aluminum Casting Parts
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| Customization: | Available |
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| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
| Die Casting Method: | Precision Die Casting |
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Basic Info.
- Model NO.
- WOODOODC
- Application
- Hardware
- Machining
- CNC Machining
- Material
- Aluminum
- Surface Preparation
- Polishing
- Pressure Chamber Structure
- Horizontal
- Tolerance Grade
- 4
- Casting Surface Quality Level
- 1
- Certification
- ISO 9001:2000
- Product Name
- Metal Stamping Parts
- Color
- Customized
- Drawing
- Provided by Customer or Designed From a Sample
- Production Process
- Mold Fabrication,Mass Production.Quality Inspecion
- Workflows
- CNC Machining/CNC Turning/CNC Milling/CNC Lathe
- Surface Treatment
- Cleaning Sandblasting Oxidation Powder Coating Oil
- Packaging and Transport
- Wooden Box Carton Pallet Foam Bag White Paper
- Transport Package
- Wooden Box or Cardboard Box
- Specification
- According to the actual situation
- Trademark
- WOODOO
- Origin
- China
- HS Code
- 7616995160
- Production Capacity
- 100000ppcs/M
Packaging & Delivery
- Package Size
- 100.00cm * 100.00cm * 100.00cm
- Package Gross Weight
- 2.000kg
Product Description
Product Description
Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the cavity of the mold. Molds are usually made of higher-strength alloys, and this process is somewhat similar to injection molding.
Application: Metal Parts Solution for Vehicle, Agriculture machine, transportation equipment, Agriculture machine metal Parts, etc.
Main blank Process for Aluminum Casting: Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting
Blanks Tolerance -Casting Tolerance: CT4-6 for Permanent Molding, Die Casting,
Applicable Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/Broaching/Reaming /Grinding/Honing and etc.
Machined Surface Quality: Ra 0.8- Ra3.2 according to customer requirement
Applicable Finish Surface Treatment: Shot/sand blast, polishing, Primer Painting , Powder coating, ED-Coating, Finish Painting, Anodize (White or Black Color)
Lead Time: 15-50 days from the receipt date of deposit
High Precision and Complexity: Capable of directly forming complex structures (such as thin walls, small holes, and threads)
with high dimensional accuracy and good surface finish, reducing subsequent machining requirements.
with high dimensional accuracy and good surface finish, reducing subsequent machining requirements.
Efficient Mass Production: Die-casting molds are reusable, with short production cycles, making them suitable for large-scalemanufacturing.
- Wide Material Adaptability: Common materials include non-ferrous metals like aluminum alloy, zinc alloy, and magnesium alloy. mechanical properties and lghtweight,advantages.
- Wide Material Adaptability: Common materials include non-ferrous metals like aluminum alloy, zinc alloy, and magnesium alloy. mechanical properties and lghtweight,advantages.
Controllable Cost: Unit costs are low during mass production, with relatively high material utilization.They are widely used in automotive (e.g., engine parts, frame components), electronics (e.g., mobile phone middle frames,radiators), home appliances (e.g., washing machine parts), and medical equipment industries.
Die Casting Manufacturing Process (Core Steps)
1. Mold Preparation: Design and manufacture a die-casting mold matching the shape of the casting. Typically composed of a moving mold and a fixed mold, the mold must be high-temperature resistant and high-strength, with pre-reserved gating systems (channels for molten metal inflow) and venting systems.
2. Metal Melting: Put the selected metal material (e.g., aluminum alloy ingots) into a furnace, heat it to a specified temperature(usually several hundred to over a thousand degrees Celsius, depending on the material), melt it into a uniform molten metal, and remove impurities.
3. Mold Closing and Clamping: Close the moving and fixed molds via a die-casting machine, and apply high clamping force simultaneously to prevent the mold from opening due to the pressure of the molten metal during casting.
4. Injection and Cavity Filling: The injection mechanism of the die-casting machine injects the molten metal into the mold cavity at high speed and pressure. The filling time is extremely short (usually a few milliseconds to dozens of milliseconds), while air in the cavity is discharged.
5. Cooling and Solidification: The molten metal cools rapidly in the mold cavity and gradually solidifies into the shape of the casting under the control of the mold temperature. The cooling time depends on the size and thickness of the casting.
6. Mold Opening and Part Ejection: After the casting solidifies, the die-casting machine drives the moving mold to open, and the ejection mechanism pushes the casting out of the mold to obtain the initial die-casting blank.
7. Post-Processing: Perform subsequent processing on the blank to remove the remaining sprue (residue from the gating system) and flash. If necessary, conduct surface treatment (e.g., electroplating, painting, anodizing), heat treatment (to improve mechanical properties), or machining (to correct high-precision dimensions) to finally obtain qualified finished products.
2. Metal Melting: Put the selected metal material (e.g., aluminum alloy ingots) into a furnace, heat it to a specified temperature(usually several hundred to over a thousand degrees Celsius, depending on the material), melt it into a uniform molten metal, and remove impurities.
3. Mold Closing and Clamping: Close the moving and fixed molds via a die-casting machine, and apply high clamping force simultaneously to prevent the mold from opening due to the pressure of the molten metal during casting.
4. Injection and Cavity Filling: The injection mechanism of the die-casting machine injects the molten metal into the mold cavity at high speed and pressure. The filling time is extremely short (usually a few milliseconds to dozens of milliseconds), while air in the cavity is discharged.
5. Cooling and Solidification: The molten metal cools rapidly in the mold cavity and gradually solidifies into the shape of the casting under the control of the mold temperature. The cooling time depends on the size and thickness of the casting.
6. Mold Opening and Part Ejection: After the casting solidifies, the die-casting machine drives the moving mold to open, and the ejection mechanism pushes the casting out of the mold to obtain the initial die-casting blank.
7. Post-Processing: Perform subsequent processing on the blank to remove the remaining sprue (residue from the gating system) and flash. If necessary, conduct surface treatment (e.g., electroplating, painting, anodizing), heat treatment (to improve mechanical properties), or machining (to correct high-precision dimensions) to finally obtain qualified finished products.
Specification
Material | Aluminum alloy: ADC12, ADC10, A360, A380, A356, 6061, 6063 Magnesium alloy: AZ91D, AM60B, Zinc alloy: ZA3#,ZA5#,ZA8# |
Processing Craft | Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery |
Tolerance | ± 0.02mm |
Surface Treatment | Electroplating, Chrome Plating, ZincPlating, Nickel plating, Electrophoresis,Anodization,Polishing, Sandblasting,Passivation, Powder coating, Spray painting, Etc. |
Quality Assurance | ISO9001:2015 Certified, Third party testing. |
Inspection | 1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance. 2.Third Party inspection available upon requirement |
Mainly Testing Facility | Three-dimensional measuring instrument (CMM), X-ray flaw detecor, Salt spray test box, Dynamic balance detector, Pneumatic detection |
Features & Advantage | 1.High machining accuracy, the flatness within 0.1mm. 2.High strength and not easy to deform, has good electrical and thermal conductivity. 3.High finish appearance,smooth surface roughness is Ra1.6 after machining. 4.The machining precision is high and the assembly structure is seamless. 5.Smooth appearance, corrosion resistance. 6. Pass Salt Spray Test with 96 Hours. |
Standard | 1.Aluminum alloy: ISO3522-84, ASTMB85-96, JISH5302:2000, EN1706:1998 2.Magnesium alloy: ISO/DIS16220-1999, ASTMB93/B93M-98,EN1754-1997 3.Zinc alloy: ISO301-1981,ASTMB327-98, JISH2021:1999,EN12844:1998 |
Drawing format | IGES, STEP, AutoCAD, Solidworks, STL, PTC Creo, DWG, PDF, etc.. |
Application & Service | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, such as engine bracket, truck chassis bracket, gear housing , gear cover, pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
Testing | Three coordinate measurement machine for testing.Testing Machine Digital Height Gauge, caliper,, projection machine, roughness tester, hardness tester and so on |
Die casting Parts
CNC Machined Stainless SteelParts
Surface treatment:Anodizing, Powder coating, Spray painting, Etc Process:Mold making +Casting +Machining(if Need)+surfaceTolerance:+-0.01MM
Tolerance: Normally+/-0.01mmSpecial areas can be+/-0.001mmMaterial:ss301,ss201,ss303ss304,ss316,ss416 ,etc
Incoming Inspection
On line Inspection
Full inspection Before Shipment
Visual check, dimension check, special testing,The raw material's material is inspected through a metal spectrometer to ensure
ldentify posssbile deviations and make correspondingcorrective measures.Avoiding defectives during the production.
In the flow chat we must 100% check out each piecebefore delivery to confirm their is no chance to deliverdefected goods
Our capabilities - Our advantages
Uncompromising Precision & Reliable Verification
We deliver exceptional accuracy of ±0.005 mm, with every part fully inspected. A detailed QA report is provided with every order to guarantee dimensional perfection.
Prototype & Low-Volume Agility
We welcome both prototype and production orders with a "1-Piece Minimum Order" policy, Get functional prototypes in as fast as 3–7 days Our rigorous quality management system—including IQC, IPQC, FQC, and OQC—combined with standardized SOPs, ensures consistent and reliable quality for every volume, from prototype to mass production.
One-Stop Solutions for Complex Parts
Our full-service capabilities include CNC milling, turning, and 5-axis machining, complemented by a wide range of surface finishes and assembly services finishing services, including anodizing, sandblasting, electroplating, powder coating, and polishing, to provide the exact aesthetic and functional properties.
Seamless Communication & Project Transparency
Work directly with our fluent English-speaking engineering team. Benefit from real-time project updates with photos and videos, keeping you connected and informed throughout the entire production process.
Reliable Lead Times & Global Logistics
We guarantee efficient turnaround times, typically 7–15 days, with expedited options available. We partner with global carriers like DHL, UPS, and FedEx for fast and secure worldwide delivery.
Quality Guarantee 100%& After-Sales Support
We stand behind our work with a 100% quality guarantee. If any part fails due to our workmanship or materials, we promise a free replacement or refund, ensuring a risk-free partnership.
Top-tier materials Core qualifications and quality certification
Applies to Aerospace & Defense, Medical & Life Sciences, High-end Consumer Electronics.
Automotive & Racing, Industrial Automation & Robotics, Selection Aluminum alloys, stainless steel, titanium alloys, brass, and copper POM (Saigang)/PEEK/polycarbonate.
All our materials and products are professionally certified, ISO 9001/RoHS/REACH/FAIR/FAI/CMM Report.
Business Scope - Custom Metal Processing Range
Our products involve many industries, and our product types and material applications are also very extensive.
Product type: sheet metal chassis/cabinet/box, control box/cabinet, communication equipment, electrical and electronic product hardware, hardware crafts, mechanical equipment shell, metal structure, machine module/template, fixed seat, hinge/pin/ Rods, lamp covers, pipe processing, rolling processing, stamping parts... are processed according to customer requirements.
The production efficiency of stamping processing is high, and the operation is convenient, making it easy to achieve mechanization and automation. This is because stamping relies on dies and stamping equipment to complete the processing. The number of strokes of a regular press can reach tens of times per minute, and high-speed pressure can reach hundreds or even thousands of times per minute. Moreover, each stamping stroke may result in a stamping part.
Packing & Delivery
Can provide various sizes and packing according to specific requirementsPacking material: Pp bag, copy paper, carton, wooden box, palletsMeet export requirementAccording to customer's required
Company Profile
Shijiazhuang Woodoo Trade Co., Ltd.
WOODOO is a professional manufacturer of HVAC system part,hardware processing, custom metal stamping parts/ deep drawing parts/ machined parts.Our factory was built in 1997 years, The are is 2.000 square meter. Our company owns a lot of senior engineers and skilled workers.Our factory main equipments:16-500 tonnage general punch machine and hydraulic deep drawn machine, CNCturret punch, CNC bending machine, CNC shearing machine, CNC lathes, grinder, miller, laser cutting, power lathe, argon arc welding, electro welding , stud welding machine.OEM&ODM&Customize are welcomed.We have a highly qualified workforce, experienced senior management and professional technical staff, hightechnology, they are the product quality assurance.
FAQ
1.What parts can you buy from WOODOO?
CNC machining milling parts / turning parts, stamping parts, sheet metal fabrication parts, bending parts, laser cutting parts, metal welding parts
CNC machining milling parts / turning parts, stamping parts, sheet metal fabrication parts, bending parts, laser cutting parts, metal welding parts
2.How to get free quote?
1.) Provide CAD drawing files if you have : IGS,STP,X_T,DXF,DWG,Pro/E,PDF
2.) Tell us your requirements / preference on : Materials ; Surface treatment / Finish ; Tolerance etc.
1.) Provide CAD drawing files if you have : IGS,STP,X_T,DXF,DWG,Pro/E,PDF
2.) Tell us your requirements / preference on : Materials ; Surface treatment / Finish ; Tolerance etc.
3.Why should you buy from WOODOO, not from other suppliers?
Focused on CNC machining and sheet metal fabrication, Provide a one-stop solution for CNC turning, CNC milling, stamping bending, and laser cutting manufacturing.
Focused on CNC machining and sheet metal fabrication, Provide a one-stop solution for CNC turning, CNC milling, stamping bending, and laser cutting manufacturing.
4.How quickly can I get my parts?
Quality parts can be made in as little as two weeks if you provide us with complete 2D and 3D CAD models. More complex parts requiring other special features will take longer. Request a quote to get more accurate lead times based on your project.
Quality parts can be made in as little as two weeks if you provide us with complete 2D and 3D CAD models. More complex parts requiring other special features will take longer. Request a quote to get more accurate lead times based on your project.
5.How does WOODOO, ensure the quality of my parts?
Once your order is confirmed, we will perform a full Design for Manufacturing (DFM) review to point out any issues that our engineers feel may affect the quality of your parts.
Each batch of goods must have first article assurance(FAA), then IPQC inspections many times, and Final inspection reports before shipment.
Once your order is confirmed, we will perform a full Design for Manufacturing (DFM) review to point out any issues that our engineers feel may affect the quality of your parts.
Each batch of goods must have first article assurance(FAA), then IPQC inspections many times, and Final inspection reports before shipment.
6.What if I am not completely satisfied with the parts I receive?
We guarantee our materials and workmanship based on the terms of the initial order and the information provided by you. Any disputes based on a subjective determination shall be brought to the attention of management who will act in good faith to provide you with complete satisfaction. Our continuing business relies on earning your confidence in our ability to meet and exceed any reasonable expectations.
We guarantee our materials and workmanship based on the terms of the initial order and the information provided by you. Any disputes based on a subjective determination shall be brought to the attention of management who will act in good faith to provide you with complete satisfaction. Our continuing business relies on earning your confidence in our ability to meet and exceed any reasonable expectations.
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